Description
Applications
The TRT-2000 is a fully automatic testing equipment designed to measure the light transmittance of multiple IR apertures. Users simply load a stack of trays, and the machine automatically measures the IR apertures on all cover plates. No operator intervention is needed for individual loading/unloading. The system performs fully automated testing, including loading, unloading, inspection, OK/NG judgment, and the automatic rejection of non-conforming products.
Advantages
- Fully Automatic Loading, Unloading, and Testing: Both the loading and unloading areas can hold 40 trays each. This allows for batch processing of 40 trays x 10 pieces/tray = 400 pieces in one setup.
- Four-Station Turntable for Enhanced Efficiency: A four-station rotary table significantly improves throughput. Products measured as OK are returned to their original trays. NG products are automatically placed onto a dedicated NG collection conveyor.
- Automatic NG Material Boxing: Non-conforming products are automatically collected in separate containers, simplifying operation and saving labor.
- Integrated System Design: The inspection module and automated motion system are integrated into a single unit. Operation is convenient, and production information is displayed clearly.
- Powerful Software Features:
5.1 Programmable Product Settings: The software allows for setting and storing parameters (quantity, position of IR apertures) for different products. Calling the corresponding parameters for measurement is fast and convenient.
5.2 Configurable Measurement Wavelengths: Enables measurement of different wavelengths for different IR apertures on the same product.
5.3 Local Database Results Storage: All measurement results are saved in a local database and are retained permanently unless deleted.
5.4 Comprehensive Reporting: Capable of printing various reports, including single-wavelength transmittance reports for multiple IR apertures and continuous-wavelength transmittance reports for a single IR aperture. Reports can be exported to Excel, Word, PDF, etc.
Technical Parameter
|
Technical Parameters |
Fully Automatic |
| In-line Compatibility |
Can be connected to screen printing lines |
|
Testing Speed |
1 second per aperture, A+1 second per piece (for A apertures) |
| Detection Wavelength Range |
400 – 1000 nm |
|
Wavelength Accuracy |
< 1 nm |
| Wavelength Repeatability |
< 0.1 nm |
|
Spectrum Detector |
Back-thinned CCD Spectrometer |
| Spectrum Collection Method: |
Integrating Sphere |
|
Spectrometer Optical Structure |
Czerny-Turner |
| Fastest Full Wavelength Scan Speed |
8 ms |
|
Measurement Spot Diameter: |
0.15 – 0.5 mm (adjustable based on configured optical fiber and objective lens) |
| Transmittance Measurement Error |
< 0.3% (using a standard reference piece) |
|
Displayed Transmittance Resolution |
0.01% |
| Aperture Alignment Method |
Camera vision-assisted alignment (allows observation of the spot position on the IR aperture via software, eliminating manual visual error) |
|
Ambient Light Blocking Function |
Special light-blocking structure to minimize measurement error caused by ambient light |
| Sample Size Range |
Length: 100-160 mm, Width: 50-90 mm (Customizable) |
|
Positioning Accuracy |
0.02 mm |
| Positioning Aid |
Built-in Vacuum Pump |
|
Light Source |
100W High-power Halogen Tungsten Lamp |
